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Air Products Port Arthur

Brief description:




Facts:


Main developer: Air Products & Chemicals

Country: USA

Project type: Capture Storage

Scale: Large

Status: Operative

Capital cost: approx $384 million

Year of operation Q1, 2013
Industry: Oil and gas processing


Capture method: Pre-combustion

New or retrofit: Retrofit
Transport of CO2 by: Pipeline

Type of storage: EOR

Volume: 1 million tonnes/CO2


 

Air Products & Chemicals and the US Department of Energy have progressed plans to design, build and operate a capture plant at Air Products' existing Port Arthur refinery in Texas. Construction of a hydrogen plant with carbon capture began in August 2011, and in January 2013 the facility began capturing CO2 and transporting it via the Denbury Green Pipeline to Denbury's West Hastings oilfield for EOR operations.

The demonstration, which is the first of the DoE’s Industrial Carbon Capture and Storage (ICCS) Program integrated projects to begin operating, will now demonstrate the potential of full-chain CCS technology at commercial scale. It will also involve a monitoring, verification, and accounting programme to ensure the injected CO2 remains safely stored underground in the long term.

Eventually, the facility will capture up to 1 million tonnes a year of CO2 from two steam methane reformers, which are used for the large-scale production of hydrogen. Venture partner Denbury Resources has provided pipeline infrastructure to transport the CO2 to the West Hasting's and Oyster Bayou oilfields for use in EOR projects.

Air Products designed the CO2 removal units - using ‘vacuum swing adsorption’ - which have been retrofitted to each reformer train. The project team also includes the University of Texas Bureau of Economic Geology, and Valero Energy Corporation, and is managed by the DoE's National Energy Technology Laboratory (NETL).

Air Products is also involved in a number of global CCS demonstration projects, including work with Vattenfall AB, the Alberta Energy Research Institute, and Imperial College London.

Financing

DoE is funding 66% of the approximate $384 million cost of the project. In October 2009, the project was awarded almost $962,000 funding from the American Recovery and Reinvestment Act (ARRA) and an additional $253 million in Phase 2 funding from ARRA in June 2010 under the Industrial Carbon Capture and Sequestration (ICCS) Program. The first phase of research and development included $22.5 million in private funding.

Timing

In May, 2013 the US Department of Energy announced that the plant has successfully began to capter carbon dioxide and is using it for enhanced oil recovery and securely storing it underground. Capture, transport and utilisation operations began in January 2013. Plant construction began in August 2011. An engineering study and project plan had been completed in mid-2010. Start-up and commissioning stayed on track for late 2012, and the project hit the expected Q1 2013 start-up date.

More information and press releases

DoE press release, Breakthrough Industrial Carbon Capture, May 10, 2013

DoE press release, CCS operations begin, 25 January 2013

GHG Monitor project progress, September 2012

US leads race for world's first large-scale CCS project, 29 May 2012

Air Products press release re second-phase funding, 16 June 2010

DOE press release re second-phase funding, 10 June 2010

Twelve projects selected for US CCS funding, 5 October 2009

NETL project factsheet, October 2010

Air Products’ capture technologies

Contact info


Main developer: Air Products & Chemicals

Companies involved






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